Chlorine Dioxide Generator Optimization

Automatically manage ClO₂ generation, maximize reaction efficiency, and ensure safe and stable operating conditions. Our expert solution utilizes a model-based, multivariable control strategy to effectively coordinate reactant feed rates and steam heating rates in order to achieve the target production in the most safe, stable, and efficient manner possible. Improved stability of the ClO₂ generator provides not only significant safety improvements and equipment robustness, but also directly results in reagent cost savings. By operating the generator at designed operating conditions (which include specific generator content concentrations and levels), reaction efficiency can improve by as much as 5% due to the decreased formation of undesirable side reaction byproducts.